Setiawan, Candra (2013) Analisis failure behavior mesin dengan metode RCA, FMEA, FM, dan NHPP (studi kasus pada Perusahaan Roti Matahari). Bachelor thesis, Universitas Pelita Harapan.
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Abstract
Pada beberapa dekade terakhir, industri manufaktur terus berkembang
seiring dengan perkembangan teknologi. Industri manufaktur kini telah
menggunakan mesin yang canggih dalam proses produksi. Sayangnya, mesin
canggih yang digunakan selalu berisiko mengalami kerusakan. Kerusakan mesin
akan menyebabkan kerugian sehingga harus dilakukan manajemen permesinan
yang baik. Perusahaan Roti Matahari sebagai salah satu industri juga harus
melakukan manajemen permesinan dengan baik. Selama ini manajemen
permesinan yang dilakukan Perusahaan Roti Matahari masih kurang optimal sebab
kerusakan mesin masih sering terjadi. Oleh karena itu, analisis failure behavior
mesin perlu dilakukan untuk mengetahui penyebab kerusakan mesin dan
kekritisannya, reliabilitas, availability, MTBF, dan ENOF dari sistem permesinan
yang ada, serta strategi perawatan mesin yang sesuai untuk Perusahaan Roti
Matahari.
Analisis failure behavior mesin pada Perusahaan Roti Matahari dilakukan
dengan mengelompokkan jenis kerusakan dan penyebab kerusakan menggunakan
metode root cause analysis (RCA). Masing-masing penyebab kerusakan yang
didapatkan pada metode RCA kemudian akan dihitung tingkat kekritisannya dengan
menggunakan metode failure mode and effect analysis (FMEA) yang juga
dikombinasikan dengan pendekatan fuzzy methodology (FM) untuk mengetahui
nilai variabel failure behavior dari sistem permesinan yang ada pada saat ini.
Komponen-komponen paling sering mengalami kerusakan kemudian akan
dimodelkan menggunakan metode non homogenous Poisson point process
(NHPPP) untuk menentukan strategi perawatan yang optimal. Dari penelitian yang
telah dilakukan, disimpulkan bahwa manajemen permesinan yang diterapkan
Perusahaan Roti Matahari pada saat ini masih kurang optimal. Manajemen
permesinan yang optimal mewajibkan perusahaan untuk melakukan perawatan
dengan frekuensi yang lebih sering. / the revolution of technology. Manufacturing industries have used
sophisticated machines in their production. Unfortunately, the sophisticated
machines do not guarantee that machines won’t find any failure. The failures of
machine will bring loss to the industries so they have to have good machinery
management. Perusahaan Roti Matahari as manufacturing industry also has to do
machinery management well. So far, machinery management that held is not the
best as the machine often go down suddenly. That’s why failure behavior analysis
of the machine is important to be done. By doing failure behavior analysis, each
failure cause and its criticality, reliability, availability, MTBF and ENOF of the
current machinery system and appropriate machine maintenance strategy will be
known.
Failure behavior analysis of Perusahaan Roti Matahari was done by
grouping the failure mode and the failure cause using root cause analysis (RCA).
Each failure cause on RCA will be calculated for its criticality using failure mode
and effect analysis (FMEA) that will combined with fuzzy methodology (FM)
approach for calculating the failure behavior variable of the current machinery
system. Components that have the higher probability of occurrence of failure will
be modeled using non homogenous Poisson point process (NHPPP) to decide the
optimum maintenance strategy. From the research that has been done, it is inferred
that the current machinery management isn’t optimum. Optimum machinery
management requires company to hold maintenance with the higher frequency.
Item Type: | Thesis (Bachelor) |
---|---|
Creators: | Creators NIM Email ORCID Setiawan, Candra NIM03320100009 UNSPECIFIED UNSPECIFIED |
Contributors: | Contribution Contributors NIDN/NIDK Email Thesis advisor Runtuk, Johan Krisnanto UNSPECIFIED UNSPECIFIED Thesis advisor Hartanti, Lusia Permata Sari UNSPECIFIED UNSPECIFIED |
Subjects: | T Technology > T Technology (General) > T55.4-60.8 Industrial engineering. Management engineering |
Divisions: | University Subject > Current > Faculty/School - UPH Surabaya > Faculty of Science and Technology > Industrial Engineering Current > Faculty/School - UPH Surabaya > Faculty of Science and Technology > Industrial Engineering |
Depositing User: | Rafael Rudy |
Date Deposited: | 25 Jan 2024 06:48 |
Last Modified: | 25 Jan 2024 06:48 |
URI: | http://repository.uph.edu/id/eprint/60688 |