Sirampun, Amos Oktavianus (2015) Pendekatan lean manufacturing untuk mengurangi waste pada PT Saf Indonusa. Bachelor thesis, Universitas Pelita Harapan.
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Abstract
Setiap perusahaan baik perusahaan manufaktur maupun jasa akan terus
meningkatkan produktivitas perusahaannya dalam segala aspek. Dalam industri
manufaktur, produktivitas suatu perusahaan dapat dilihat dari kemampuan
perusahaan dalam menjalankan proses produksi secara efektif dan efisien.
Semakin efisien sistem produksi perusahaan tersebut, maka semakin sedikit
timbulnya waste dalam aktivitas produksinya.
PT Saf Indonusa adalah perusahaan yang bergerak dalam industri pangan.
Keamanan produk dan kepuasan pelanggan menjadi prioritas perusahaan. Dalam
melakukan proses produksinya ditemukan adanya waste. Permasalahan tersebut
diselesaikan dengan pendekatan lean manufacturing untuk menciptakan
continuous improvement pada proses produksi.
Langkah pertama dilakukan dengan membuat big picture mapping.
Pemetaan ini didasarkan pada data brainstorming dengan kepala produksi. Tahap
selanjutnya adalah melakukan pembobotan waste dalam memilih detailed
mapping tools. Dari pembobotan diketahui bahwa defects adalah waste dengan
bobot tertinggi dan tools yang terpilih adalah process activity mapping.
Process activity mapping menunjukkan nilai persentase aktivitas value
added adalah 2,22%, nilai persentase necessary non value added adalah 97,56%,
dan nilai persentase non value added adalah 0,22%. Untuk mengevaluasi
penyebab waste digunakan fishbone diagram. Rekomendasi perbaikan yang
diberikan adalah pelatihan mengenai konsep lean kepada karyawan, dan
mengeliminasi aktivitas non value added. / Every company both manufacturing and services companies will continue
to increase its productivity in all aspects. In the manufacturing industry, the
productivity of a company can be seen from the company's ability to execute
production processes effectively and efficiently. The more efficient the company's
production system, the less the incidence of waste in production activities.
PT Saf Indonusa is a company engaged in the food industry. Product
safety and customer satisfaction is a priority of the company. In conducting the
production process discovered the existence of waste. The problems solved by the
lean manufacturing approach to creating a continuous improvement in the
production process.
The first stage is done by making big picture mapping. This mapping
based on data brainstorming with the head of production. The next stage is to do
the weighting of waste in choosing detailed mapping tools. From weighted known
that defects is the highest waste and selected tool is a process mapping activity.
Process activity mapping shows the percentage value added activity is
2.22%, percentage necessary non value added activity is 97.56%, and the
percentage of non-value added activity is 0.22%. To evaluate the causes of waste
are used fishbone diagram. Recommendations for improvements are given as lean
concepts training for employees, and eliminating non-value added activities.
Item Type: | Thesis (Bachelor) |
---|---|
Creators: | Creators NIM Email ORCID Sirampun, Amos Oktavianus NIM03320120002 UNSPECIFIED UNSPECIFIED |
Contributors: | Contribution Contributors NIDN/NIDK Email Thesis advisor Runtuk, Johan Krisnanto UNSPECIFIED UNSPECIFIED Thesis advisor Hartanti, Lusia Permata Sari UNSPECIFIED UNSPECIFIED |
Uncontrolled Keywords: | waste; lean manufacturing; value stream mapping; process activity mapping; fishbone diagram |
Subjects: | T Technology > T Technology (General) > T55.4-60.8 Industrial engineering. Management engineering |
Divisions: | University Subject > Current > Faculty/School - UPH Surabaya > Faculty of Science and Technology > Industrial Engineering Current > Faculty/School - UPH Surabaya > Faculty of Science and Technology > Industrial Engineering |
Depositing User: | Rafael Rudy |
Date Deposited: | 26 Jan 2024 07:26 |
Last Modified: | 26 Jan 2024 07:26 |
URI: | http://repository.uph.edu/id/eprint/60735 |