Salomo, Yunita (2011) Kajian kebijakan perencanaan produksi dan inventory dengan pendekatan sistem dinamis di PT. Semen Gresik Pabrik Tuban II. Bachelor thesis, Universitas Pelita Harapan.
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Abstract
Industri manufaktur terus mengalami peningkatan setiap tahunnya. Salah
satu industri manufaktur yang terus mengalami peningkatan permintaan khusunya
kebutuhan akan semen adalah PT. Semen Gresik. Kebutuhan perusahaan dan
masyarakat akan semen terus mengalami peningkatan. PT. Semen Gresik
khususnya Pabrik Tuban II terus berusaha untuk memenuhi permintaan konsumen
dengan melakukan perencanaan produksi dan inventory yang matang yang
termuat dalam RKAP (Rencana Kerja dan Anggaran Perusahaan). Jumlah produk
jadi yang dihasilkan tidak sesuai dengan RKAP dikarenakan masalah yang terjadi
pada bagian perencanaan, persediaan dan juga operasional.
Berdasarkan data RKAP dan release/aktual produksi tahun 2010,
dilakukan analisis dan kajian dengan pendekatan sistem dinamis. Dengan
pendekatan sistem dinamis diketahui faktor apa saja yang berpengaruh dalam
pembuatan produk jadi, hubungan sebab akibat antar elemen sistem sehingga
skenario kebijakan dapat disusun. Simulasi pada sistem dinamis ini menggunakan
software Stella dan Vensim. Studi ini diawali dengan membuat loop sebab akibat,
menginput data dan memasukkan persamaan-persamaan ke software Stella
sehingga diperoleh hasil yang dapat dibandingkan dengan data aktual dan validasi
model.
Dari hasil analisis diketahui faktor-faktor yang berpengaruh dalam
pembuatan produk jadi adalah ketersediaan bahan bakar (batu bara), gypsum, trass,
batu kapur, tanah liat, terjadinya downtime dan kapasitas produksi. Berdasarkan
hasil simulasi dan uji sensitivitas faktor yang paling berpengaruh adalah bahan
bakar/batu bara (keterlambatan 1,5 bulan berakibat pada kekurangan persediaan),
kapasitas produksi (upgrade 1 % mampu mencapai target RKAP) dan downtime
(pemeliharaan minimal 1 jam akan mengurangi downtime 14,3%). Skenario
kebijakan perencanaan produksi dan inventory akhirnya diusulkan sebagai hasil
dari penelitian tugas akhir ini. / Nowadays, Manufacturing industries increase every year. One of them that
continues to experience demand enhancement, especially demand for cement is
PT Semen Gresik. PT Semen Gresik, Tuban Plant II, attempts to meet customers
demand with a production and inventory plan that contained in RKAP (Rencana
Kerja dan Anggaran Perusahaan – Corporate Work Plan and Budget). However, in
reality, RKAP target was not achieved, particularly in 2010. A number of finished
products that had been produced were not in accordance with RKAP because of
problems that occurred in planning, inventory and operational area.
Based on RKAP release/actual production data in 2010, an analysis with
dynamic system approach is conducted. This approach enables organization to
know factors that influence to manufacturing performance, interrelation between
system’s elements, therefore scenarios of policy could be designed. Stella and
Vensim are used in this study as software to build the model and simulation. This
study started by conducting causal loop, entering data and equations to the Stella
software, finally the result of simulation is compared with actual data and
validation of model.
The findings show that factors influence in manufacturing performance
availability of fuel (coals), trass, limestone, clay, and occurrence of downtime and
production capacity. Based on sensitivity analysis, the most influential factors are
the fuel/coals (delay of 1,5 month impact to coals availability), production
capacity (upgrading capacity to 1% could achieve RKAP target), and downtime
(maintenance in a minimum one hour will reduce 14,3% downtime). Several
policy scenarios are suggested in this research.
Item Type: | Thesis (Bachelor) |
---|---|
Creators: | Creators NIM Email ORCID Salomo, Yunita NIM03320080005 UNSPECIFIED UNSPECIFIED |
Contributors: | Contribution Contributors NIDN/NIDK Email Thesis advisor Runtuk, Johan Krisnanto UNSPECIFIED UNSPECIFIED Thesis advisor Purba, Lasman P. UNSPECIFIED UNSPECIFIED |
Subjects: | T Technology > T Technology (General) > T55.4-60.8 Industrial engineering. Management engineering |
Divisions: | University Subject > Current > Faculty/School - UPH Surabaya > Faculty of Science and Technology > Industrial Engineering Current > Faculty/School - UPH Surabaya > Faculty of Science and Technology > Industrial Engineering |
Depositing User: | Rafael Rudy |
Date Deposited: | 25 Jan 2024 06:34 |
Last Modified: | 25 Jan 2024 06:34 |
URI: | http://repository.uph.edu/id/eprint/60509 |